Product Function Introduction
u The alignment station is composed of automatic stepped module, visual orientation,automatic gluing and Marble vibration isolation system
u 6 axis high-precision stepper motor is used to adjust the parallelism between PCB and AWG with high-precision contactless laser altimeter,the parallelism less than 0.05°.
u The gantry structure is adopted to realize automatic gluing and UV, perform glue quantity detection and UV power calibration by visual orientation, accurately control the gluing amount and position consistency.
u Process operation, compatible with AWG / FA / Lens array and other materials.
u Support completely automatic calibration function to facilitate recovery and calibration of station.
u Quick fixture switch to reduce the feeding time, and the feeding operation is simple and convenient.
u The fixture automatic clamps materials from tray.
u Advanced algorithm to realize the head and tail scanning, accurately calculate the coupling angle to realize multi-channel balance, calculate the flat area and common flat area of each channel. Scan the original data and save the test results to the database.
u Advanced structure and marble vibration isolation design to ensure the responsivity change is less than 5% between before UV and after UV.
u One-key operation after manual feeding, No man on duty in the all whole process.
System Performance Index
Specification | Requirements | unit | Description |
Products | 40G/100G 400G/800G | - | TX / RX, LR4/ZR4/DR8等 |
Alignment Materials | AWG Fiber Array Lens Array | - | |
Axis accuracy | ±0.05 ±0.005 | um ° | |
Repeatability | <5% | mA/mW | Responsivity value repeatability during repeated alignment for the same material |
Stability | <5% | mA/mW | Maximum responsivity value fluctuation between before UV and after UV |
Angle Accuracy | <0.1 | ° | Maximum fluctuation of Coincidence degree in all channels trace. |
Alignment Time | <15 | S | Time from no signal to capturing optical signal of one channel. |
Cycle Time | 5~7 | Min | Time from load material to complete alignment.(for AWG). |